Anode-free (anodeless) batteries contain no anode active material, such as graphite, Si, or Li metal foil, at cell manufacture. During the initial charge, Li⁺ from the cathode deposits on a current collector, such as Cu, to form a metallic Li anode. Eliminating the mass and volume occupied by a conventional anode enables higher Wh/kg and Wh/L than conventional lithium-ion batteries. Anode-free batteries are therefore attracting attention as next-generation batteries for EVs, eVTOL/UAM aircraft, drones, and humanoid robots, where high energy density is essential. Recent analyses suggest that anode-free Li-metal batteries could potentially reach approximately 500 Wh/kg.
The
greatest challenge in anode-free technology is its limited Li inventory. In
conventional Li-metal batteries, excess Li can compensate for losses. In
anode-free cells, however, the Li contained in the cathode is effectively the
entire Li supply, so Li losses from SEI formation, electrolyte decomposition,
and dead Li formation directly reduce capacity. Nonuniform Li nucleation on Cu
also increases local current density, promoting mossy or dendritic Li growth.
During stripping, some Li becomes electrically isolated, forming dead Li. The
key to commercialization is therefore to maintain Li plating/stripping
Coulombic efficiency as close to 100% as possible in every cycle.
Current
strategies follow four main directions. First, electrolyte design uses highly
concentrated electrolytes (HCEs), localized high-concentration electrolytes
(LHCEs), ether-based electrolytes, and additives to reduce free solvent and
side reactions while forming a LiF-rich SEI. Second, current collector
functionalization promotes uniform Li nucleation using lithiophilic metals such
as Ag, Zn, Mg, and Sn, as well as carbon, Cu oxides, and 3D porous Cu. Third,
inorganic or polymer-based artificial SEIs and protective layers reduce direct
contact between fresh Li and the electrolyte while accommodating volume
changes. Fourth, Li inventory management compensates for initial Li loss
through cathode prelithiation and sacrificial Li sources.
Combining
anode-free architectures with all-solid-state batteries (ASSBs) has recently
emerged as a major development direction beyond liquid-electrolyte systems.
Solid electrolytes can reduce side reactions between Li and liquid
electrolytes, but interfacial voids and contact loss after Li stripping create
new challenges. In anode-free ASSBs, stack pressure, interfacial adhesion, void
suppression, and mechanical compliance are therefore critical design variables
alongside high ionic conductivity.
Samsung
SDI, LG Energy Solution, SK On, and Hyundai/Kia are developing sulfide
all-solid-state batteries and anode-free technologies in parallel. Samsung SDI
is advancing anode-free ASSBs with Ag–C
functional layers. LG Energy Solution improves Li nucleation and interfacial
stability through LPM coatings, Cu oxidation, and 3D current collectors. SK On
is studying ultrathin Ag/polymer interfaces, while Hyundai/Kia is researching
low-pressure, high-loading architectures based on lithiophilic metals such as
AgF and Ag/Zn. In China, CATL is developing self-forming anodes, BYD is
developing 3D porous gradient collectors, and SVOLT is developing PPy/PANI–Cu and Cu₂O nanowire technologies. Ganfeng
Lithium is moving from near-anode-free toward true anode-free designs through
ultrathin Li and Cu–Li composites.
Commercialization
of anode-free batteries is expected to bring major changes to manufacturing.
Conventional anode mixing, coating, drying, and calendering steps could be
substantially reduced or eliminated, while Cu foil surface modification,
functional layer coating, and interface formation become more important. In
conventional batteries, formation primarily stabilizes the SEI. In anode-free
cells, the initial charge itself becomes an electrochemical manufacturing step
that creates the Li-metal anode. Initial charging current, temperature, state
of charge (SOC), rest time, and stack pressure therefore directly affect the
final Li morphology and cycle life.
Near-anode-free
designs using ultrathin Li or a small amount of excess Li are likely to
commercialize before true anode-free designs. They retain most of the energy
density advantages while preserving a small Li reservoir to compensate for
initial SEI and dead Li losses. As electrolyte, current collector, interface,
and Li inventory management technologies advance, Li thickness is expected to
decrease from tens of micrometers to a few micrometers, ultimately reaching
zero-excess architectures.
Likely
early applications include drones, eVTOL/UAM aircraft, aerospace, and humanoid
robots, where high energy density matters more than long cycle life. Adoption
could later expand into premium EVs as large-area cell manufacturing yields and
long cycle and calendar life improve. Ultimately, competitiveness will depend
on simultaneously meeting requirements for Li plating/stripping CE, Li
inventory, electrolyte consumption, manufacturing yield, and cycle and calendar
life, rather than achieving the highest Wh/kg alone.
This
report organizes anode-free battery development to date by topic, covering
academic R&D and industrial efforts led by companies such as Samsung SDI.
It provides a systematic understanding of anode-free battery research,
development, and future prospects.
Key
strengths of this report
① Detailed coverage of anode-free battery fundamentals, research
trends, and development status
② Recent R&D results for anode-free ASSBs, Li-metal batteries, Na
batteries, and Li–S batteries
③ Detailed coverage of national support programs for anode-free
battery development and their technological results
④ In-depth updates and patent analysis of major global anode-free battery developers
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Contents |
Page |
|
1. Overview of
Anode-Free Batteries |
|
|
1.1 Fundamentals of
Secondary Batteries |
06 |
|
1.1.1 Secondary
Battery Fundamentals and Limitations |
06 |
|
1.2 Anode-Free Battery
Systems |
07 |
|
1.2.1 Concept of
Anode-Free Batteries |
07 |
|
1.2.2 Advantages of
Anode-Free Batteries |
08 |
|
1.2.3 Practical
Conditions and Performance Requirements |
09 |
|
1.3 Challenges of
Anode-Free Batteries |
10 |
|
1.3.1 Irreversible Li
Loss |
10 |
|
1.3.2 Interfacial
Degradation |
11 |
|
1.4 Anode Materials
for Anode-Free Batteries |
12 |
|
1.4.1 Anode Active
Materials and Requirements |
12 |
|
1.5 Strategies for
Anode-Free Batteries |
13 |
|
1.5.1 Anode-Free
Batteries for Long Cycle Life |
13 |
|
1.6 Manufacturing
Changes with Anode-Free Technology |
14 |
|
1.6.1 Potential
Elimination of Anode Manufacturing Lines |
14 |
|
1.6.2 Expanded Role of
Cu Foil |
15 |
|
1.6.3 Importance of
Initial Charging |
16 |
|
1.6.4 Importance of
Initial Charge Time and Stack Pressure |
17 |
|
1.6.5 Electrolyte as
the Li Plating Process Medium |
18 |
|
1.6.6 Cathode as the
Li Inventory |
19 |
|
1.6.7 Separator and
Cell Stacking Precision |
20 |
|
1.6.8 Changes in Cell
Thickness and QC Equipment |
21 |
|
1.6.9 Manufacturing
Yield: Importance of First-Plating Yield |
22 |
|
1.6.10 Changes in
Battery Manufacturing Line Layout |
23 |
|
1.6.11 Changes in Cost
Structure and Solid-State Battery Manufacturing |
24 |
|
1.6.12 Changes in
Battery Manufacturing Paradigms |
25 |
|
|
|
|
2. Degradation
Mechanisms of Anode-Free Batteries |
|
|
2.1 Limited Metal
Inventory and High CE Requirements |
27 |
|
2.1.1 Limited Li
Inventory in Anode-Free Cells |
27 |
|
2.1.2 High CE
Requirements for Practical Cells |
28 |
|
2.1.3 Continuous Li
Consumption through SEI Formation |
29 |
|
2.2 Nonuniform Plating
and Dead Li Formation |
30 |
|
2.2.1 Nonuniform
Nucleation on Current Collectors |
30 |
|
2.2.2 Ion
Concentration Gradients and Local Current Density |
31 |
|
2.2.3 Nonplanar Metal
Growth and Increased Surface Area |
32 |
|
2.2.4 Dead Li
Formation and Electrical Isolation |
33 |
|
2.3 Electrolyte
Consumption and Degradation in Practical Cells |
34 |
|
2.3.1 Electrolyte
Decomposition on Reactive Metal Surfaces |
34 |
|
2.3.2 Accelerated
Degradation under Lean-Electrolyte Conditions |
35 |
|
2.3.3 Challenges in
Large-Area, High-Capacity Pouch Cells |
36 |
|
2.4 Corrosion during
Rest |
37 |
|
2.4.1 Cycling
Degradation vs. Degradation during Rest |
37 |
|
2.4.2 Chemical
Corrosion |
38 |
|
2.4.3 Galvanic
Corrosion |
39 |
|
|
|
|
3. Electrolyte and
Interface Design for Anode-Free Batteries |
|
|
3.1 Solvent Design for
Anode-Free Batteries |
41 |
|
3.1.1 Carbonate-Based
Electrolytes |
41 |
|
3.1.2 Ether-Based
Electrolytes |
42 |
|
3.2 Electrolyte
Modification for Anode-Free Batteries |
43 |
|
3.2.1 Highly
Concentrated Electrolytes |
43 |
|
3.2.2 Localized
High-Concentration Electrolytes |
46 |
|
3.2.3 Salt and Anion
Composition Modification |
49 |
|
3.2.4 Electrolyte
Additives |
53 |
|
3.3 Electrolytes for
Next-Generation Anode-Free Batteries |
58 |
|
3.3.1 Solid and
Polymer Electrolytes |
58 |
|
3.3.2 Flame-Retardant
Electrolytes |
60 |
|
3.4 Artificial SEI and
Protective Layer Design |
63 |
|
3.4.1 Need for
Interfacial Protective Layers |
63 |
|
3.4.2 Inorganic
Protective Layers |
64 |
|
3.4.3 Polymer
Protective Layers |
66 |
|
3.5 Nucleation Control
with Lithiophilic Interlayers |
68 |
|
3.5.1 Li Nucleation
Control with Alloying Interlayers |
68 |
|
3.5.2 Li Nucleation
Control with Defect-Rich Carbon |
70 |
|
3.5.3 Li+ Adsorption
Control with Polar Sites |
72 |
|
3.5.4 Li Nucleation
Control with Single-Atom Sites |
74 |
|
3.5.5 Cu Foam-Based 3D
Host Structures |
76 |
|
3.5.6 Combined Li
Nucleation and SEI Control via Interface Design |
78 |
|
|
|
|
4. Extended Anode-Free
Battery Systems |
|
|
4.1
Solid-Electrolyte-Based Anode-Free Batteries |
81 |
|
4.1.1 Rationale for
Solid Electrolytes |
81 |
|
4.1.2 Solid
Electrolyte Types and Properties |
82 |
|
4.1.3 Sulfide-Based
Anode-Free Solid-State Batteries |
83 |
|
4.1.4 Oxide-Based
Anode-Free Solid-State Batteries |
87 |
|
4.1.5 Polymer-Based
Anode-Free Solid-State Batteries |
91 |
|
4.1.6 Summary of Solid
Electrolyte Challenges |
95 |
|
4.2 Li2S Cathode-Based
Anode-Free Batteries |
96 |
|
4.2.1 Lithium–Sulfur
and Li2S Batteries |
96 |
|
4.2.2 Li2S-Based
Anode-Free Batteries |
98 |
|
4.2.3 Summary of Li2S
Cathode Challenges |
103 |
|
4.3 Sodium-Based
Anode-Free Batteries |
104 |
|
4.3.1 Sodium Metal
Batteries |
104 |
|
4.3.2 Sodium-Based
Anode-Free Batteries |
106 |
|
4.3.3 Summary of
Sodium Metal Battery Challenges |
110 |
|
4.3.4 Sodium-Based
Anode-Free Batteries: CATL’s In-Situ Self-Forming Anode |
111 |
|
|
|
|
5. National Anode-Free
Battery Programs (Projects) |
|
|
5.1 Anode-Free Battery
Support Projects by Country |
116 |
|
5.1.1 Support Projects
by Country |
116 |
|
5.2 US program(PJT) |
118 |
|
5.2.1 Anode free
Lithium Batteries |
118 |
|
5.2.2 Anode free
Sodium Batteries |
121 |
|
5.2.3 Anode free All
solid Batteries |
122 |
|
5.3 EU Program(PJT) |
124 |
|
5.3.1 SOLVE: Gen4b
All-Solid-State Battery Development |
124 |
|
5.3.2 AM4BAT: Gen4b
All-Solid-State Battery Manufacturing |
131 |
|
5.3.3 MSCA - Anode
free LIBs |
137 |
|
5.4 China Programs
(Projects) |
141 |
|
5.4.1 Beyond
Traditional Battery Systems |
141 |
|
5.5 Korea Programs
(Projects) |
144 |
|
5.5.1 National
Anode-Free R&D Projects and Programs |
144 |
|
5.5.2 Current
Collectors for Anode-Free and Solid-State Batteries |
145 |
|
5.5.3 EPIC
International Joint Cluster |
146 |
|
5.5.4 900 Wh/L
Sulfide-Based National Project |
147 |
|
5.5.5 Next-Generation
Battery Innovation Research Group (K-BIC) |
148 |
|
5.5.6 Aerosol-Based
Lithiophilic Material Development |
150 |
|
5.5.7 Core
Technologies for High-Efficiency Anode-Free Li Secondary Batteries (1) |
152 |
|
5.5.8 Core
Technologies for High-Efficiency Anode-Free Li Secondary Batteries (2) |
156 |
|
5.5.9 Ag Precipitation
in Li-Argyrodite Electrolytes for Initially Anode-Free Solid-State Batteries |
157 |
|
5.5.10 Anode-Free Li
Batteries via Cu Surface Modification and Molten Li Thinning |
159 |
|
|
|
|
6. Anode-Free Battery
Development and Patent Analysis |
|
|
6.1 SDI |
161 |
|
6.1.1 SDI Anode-Free
Concept and Core Technology |
161 |
|
6.1.2 Key Patent
Analysis |
162 |
|
6.1.3 Evolution of SDI
Anode-Free Technology and SolidStack / Technological Competitiveness |
165 |
|
6.2 LG ES |
167 |
|
6.2.1 Basic
Architecture of LG ES Anode-Free Technology |
167 |
|
6.2.2 Key Technology:
LPM Coating and Other Approaches |
168 |
|
6.2.3 Integration with
Solid-State Batteries and Dry Electrodes |
172 |
|
6.3 SK On |
174 |
|
6.3.1 SK On Anode-Free
Technology Development Direction |
174 |
|
6.3.2 SK On Key
Publications and Patents |
175 |
|
6.3.3 PEMA-Based
Ultrathin Ag Functional Layers |
176 |
|
6.4 Hyundai Motor |
179 |
|
6.4.1 Basic
Architecture of Hyundai Motor Anode-Free Technology |
179 |
|
6.4.2 Key Technology:
Metal Fluoride Conversion Layers and Other Approaches |
180 |
|
6.4.3 Key Patents:
Uniform Li Deposition and More |
182 |
|
6.5 CATL |
186 |
|
6.5.1 CATL Anode-Free
Technology Strategy |
186 |
|
6.5.2 Li and Na
Anode-Free Patent Analysis |
187 |
|
6.5.3 CATL Core
Anode-Free Technologies |
189 |
|
6.6 BYD |
192 |
|
6.6.1 BYD Core
Anode-Free Architecture |
192 |
|
6.6.2 Cathode-Side Li
Inventory Strategy |
195 |
|
6.6.3 BYD Key
Anode-Free Patents and Technologies |
196 |
|
6.7 SVOLT |
197 |
|
6.7.1 Anode-Free
Development and Key Patents |
197 |
|
6.7.2 Key Patent
Analysis |
198 |
|
6.7.3 SVOLT Anode-Free
Architecture |
202 |
|
6.8 Panasonic |
203 |
|
6.8.1 Anode-Free
Development Targets and Roadmap |
203 |
|
6.8.2 Key Patent
Analysis: Stabilizing Li Metal Deposition |
204 |
|
6.8.3 Separator /
Current Collector / Electrolyte Development |
205 |
|
6.9 QuantumScape |
209 |
|
6.9.1 Anode-Free
Architecture and Ceramic Separators |
209 |
|
6.9.2 Separator
Production Process: Cobra |
211 |
|
6.9.3 Key Patent
Analysis: Solid Electrolytes / Surface Defects |
213 |
|
6.10 TeraWatt
Technology |
216 |
|
6.10.1 TeraWatt
Anode-Free Technology |
216 |
|
6.10.2 Key Patent
Analysis: Interfacial Adhesion Layers and More |
217 |
|
6.10.3 Surface
Coatings and Composite Current Collectors |
220 |
|
6.11 SES AI |
222 |
|
6.11.1 Anode-Free
Technology and Initial Architecture |
222 |
|
6.11.2 Highly
Concentrated Solvent-in-Salt Electrolytes |
223 |
|
6.12 Ampcera |
225 |
|
6.12.1 Core
Technology: Li Dendrite-Suppressing Separators |
225 |
|
6.12.2 Solid
Electrolyte Membrane Patent Analysis |
226 |
|
6.13 ONE(Our Next
Energy) |
227 |
|
6.13.1 ONE Anode-Free
Technology Concept |
227 |
|
6.13.2 Gemini
Dual-Chemistry Strategy |
229 |
|
6.13.3 Key Patent
Analysis: Prelithiation and More |
231 |
|
6.14 POSCO FM / Kumho
Petrochemical / BEI |
233 |
|
6.14.1 Basic
Architecture of the Three-Company Collaboration |
233 |
|
6.14.2 Company Roles:
Cathodes / CNTs / Cell Manufacturing |
234 |
|
6.14.3 Key Challenges
for Each Company |
237 |
|
6.15 Ganfeng Lithium |
239 |
|
6.15.1 Ganfeng
Anodeless Technology Development |
239 |
|
6.16 Summary of
Anode-Free Development by Company (1–3) |
240 |