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Battery, Battery Materials, EV

Anode-free (anodeless) batteries contain no anode active material, such as graphite, Si, or Li metal foil, at cell manufacture. During the initial charge, Li⁺ from the cathode deposits on a current collector, such as Cu, to form a metallic Li anode. Eliminating the mass and volume occupied by a conventional anode enables higher Wh/kg and Wh/L than conventional lithium-ion batteries. Anode-free batteries are therefore attracting attention as next-generation batteries for EVs, eVTOL/UAM aircraft, drones, and humanoid robots, where high energy density is essential. Recent analyses suggest that anode-free Li-metal batteries could potentially reach approximately 500 Wh/kg.

 

The greatest challenge in anode-free technology is its limited Li inventory. In conventional Li-metal batteries, excess Li can compensate for losses. In anode-free cells, however, the Li contained in the cathode is effectively the entire Li supply, so Li losses from SEI formation, electrolyte decomposition, and dead Li formation directly reduce capacity. Nonuniform Li nucleation on Cu also increases local current density, promoting mossy or dendritic Li growth. During stripping, some Li becomes electrically isolated, forming dead Li. The key to commercialization is therefore to maintain Li plating/stripping Coulombic efficiency as close to 100% as possible in every cycle.

 

Current strategies follow four main directions. First, electrolyte design uses highly concentrated electrolytes (HCEs), localized high-concentration electrolytes (LHCEs), ether-based electrolytes, and additives to reduce free solvent and side reactions while forming a LiF-rich SEI. Second, current collector functionalization promotes uniform Li nucleation using lithiophilic metals such as Ag, Zn, Mg, and Sn, as well as carbon, Cu oxides, and 3D porous Cu. Third, inorganic or polymer-based artificial SEIs and protective layers reduce direct contact between fresh Li and the electrolyte while accommodating volume changes. Fourth, Li inventory management compensates for initial Li loss through cathode prelithiation and sacrificial Li sources.

 

Combining anode-free architectures with all-solid-state batteries (ASSBs) has recently emerged as a major development direction beyond liquid-electrolyte systems. Solid electrolytes can reduce side reactions between Li and liquid electrolytes, but interfacial voids and contact loss after Li stripping create new challenges. In anode-free ASSBs, stack pressure, interfacial adhesion, void suppression, and mechanical compliance are therefore critical design variables alongside high ionic conductivity.

Samsung SDI, LG Energy Solution, SK On, and Hyundai/Kia are developing sulfide all-solid-state batteries and anode-free technologies in parallel. Samsung SDI is advancing anode-free ASSBs with Ag–C functional layers. LG Energy Solution improves Li nucleation and interfacial stability through LPM coatings, Cu oxidation, and 3D current collectors. SK On is studying ultrathin Ag/polymer interfaces, while Hyundai/Kia is researching low-pressure, high-loading architectures based on lithiophilic metals such as AgF and Ag/Zn. In China, CATL is developing self-forming anodes, BYD is developing 3D porous gradient collectors, and SVOLT is developing PPy/PANI–Cu and Cu₂O nanowire technologies. Ganfeng Lithium is moving from near-anode-free toward true anode-free designs through ultrathin Li and Cu–Li composites.

 

Commercialization of anode-free batteries is expected to bring major changes to manufacturing. Conventional anode mixing, coating, drying, and calendering steps could be substantially reduced or eliminated, while Cu foil surface modification, functional layer coating, and interface formation become more important. In conventional batteries, formation primarily stabilizes the SEI. In anode-free cells, the initial charge itself becomes an electrochemical manufacturing step that creates the Li-metal anode. Initial charging current, temperature, state of charge (SOC), rest time, and stack pressure therefore directly affect the final Li morphology and cycle life.

 

Near-anode-free designs using ultrathin Li or a small amount of excess Li are likely to commercialize before true anode-free designs. They retain most of the energy density advantages while preserving a small Li reservoir to compensate for initial SEI and dead Li losses. As electrolyte, current collector, interface, and Li inventory management technologies advance, Li thickness is expected to decrease from tens of micrometers to a few micrometers, ultimately reaching zero-excess architectures.

 

Likely early applications include drones, eVTOL/UAM aircraft, aerospace, and humanoid robots, where high energy density matters more than long cycle life. Adoption could later expand into premium EVs as large-area cell manufacturing yields and long cycle and calendar life improve. Ultimately, competitiveness will depend on simultaneously meeting requirements for Li plating/stripping CE, Li inventory, electrolyte consumption, manufacturing yield, and cycle and calendar life, rather than achieving the highest Wh/kg alone.

 

This report organizes anode-free battery development to date by topic, covering academic R&D and industrial efforts led by companies such as Samsung SDI. It provides a systematic understanding of anode-free battery research, development, and future prospects.

 

Key strengths of this report

① Detailed coverage of anode-free battery fundamentals, research trends, and development status

② Recent R&D results for anode-free ASSBs, Li-metal batteries, Na batteries, and Li–S batteries

③ Detailed coverage of national support programs for anode-free battery development and their technological results

④ In-depth updates and patent analysis of major global anode-free battery developers

 

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Contents

Page

1. Overview of Anode-Free Batteries

 

1.1 Fundamentals of Secondary Batteries

06

1.1.1 Secondary Battery Fundamentals and Limitations

06

1.2 Anode-Free Battery Systems

07

1.2.1 Concept of Anode-Free Batteries

07

1.2.2 Advantages of Anode-Free Batteries

08

1.2.3 Practical Conditions and Performance Requirements

09

1.3 Challenges of Anode-Free Batteries

10

1.3.1 Irreversible Li Loss

10

1.3.2 Interfacial Degradation

11

1.4 Anode Materials for Anode-Free Batteries

12

1.4.1 Anode Active Materials and Requirements

12

1.5 Strategies for Anode-Free Batteries

13

1.5.1 Anode-Free Batteries for Long Cycle Life

13

1.6 Manufacturing Changes with Anode-Free Technology

14

1.6.1 Potential Elimination of Anode Manufacturing Lines

14

1.6.2 Expanded Role of Cu Foil

15

1.6.3 Importance of Initial Charging

16

1.6.4 Importance of Initial Charge Time and Stack Pressure

17

1.6.5 Electrolyte as the Li Plating Process Medium

18

1.6.6 Cathode as the Li Inventory

19

1.6.7 Separator and Cell Stacking Precision

20

1.6.8 Changes in Cell Thickness and QC Equipment

21

1.6.9 Manufacturing Yield: Importance of First-Plating Yield

22

1.6.10 Changes in Battery Manufacturing Line Layout

23

1.6.11 Changes in Cost Structure and Solid-State Battery Manufacturing

24

1.6.12 Changes in Battery Manufacturing Paradigms

25

 

 

2. Degradation Mechanisms of Anode-Free Batteries

 

2.1 Limited Metal Inventory and High CE Requirements

27

2.1.1 Limited Li Inventory in Anode-Free Cells

27

2.1.2 High CE Requirements for Practical Cells

28

2.1.3 Continuous Li Consumption through SEI Formation

29

2.2 Nonuniform Plating and Dead Li Formation

30

2.2.1 Nonuniform Nucleation on Current Collectors

30

2.2.2 Ion Concentration Gradients and Local Current Density

31

2.2.3 Nonplanar Metal Growth and Increased Surface Area

32

2.2.4 Dead Li Formation and Electrical Isolation

33

2.3 Electrolyte Consumption and Degradation in Practical Cells

34

2.3.1 Electrolyte Decomposition on Reactive Metal Surfaces

34

2.3.2 Accelerated Degradation under Lean-Electrolyte Conditions

35

2.3.3 Challenges in Large-Area, High-Capacity Pouch Cells

36

2.4 Corrosion during Rest

37

2.4.1 Cycling Degradation vs. Degradation during Rest

37

2.4.2 Chemical Corrosion

38

2.4.3 Galvanic Corrosion

39

 

 

3. Electrolyte and Interface Design for Anode-Free Batteries

 

3.1 Solvent Design for Anode-Free Batteries

41

3.1.1 Carbonate-Based Electrolytes

41

3.1.2 Ether-Based Electrolytes

42

3.2 Electrolyte Modification for Anode-Free Batteries

43

3.2.1 Highly Concentrated Electrolytes

43

3.2.2 Localized High-Concentration Electrolytes

46

3.2.3 Salt and Anion Composition Modification

49

3.2.4 Electrolyte Additives

53

3.3 Electrolytes for Next-Generation Anode-Free Batteries

58

3.3.1 Solid and Polymer Electrolytes

58

3.3.2 Flame-Retardant Electrolytes

60

3.4 Artificial SEI and Protective Layer Design

63

3.4.1 Need for Interfacial Protective Layers

63

3.4.2 Inorganic Protective Layers

64

3.4.3 Polymer Protective Layers

66

3.5 Nucleation Control with Lithiophilic Interlayers

68

3.5.1 Li Nucleation Control with Alloying Interlayers

68

3.5.2 Li Nucleation Control with Defect-Rich Carbon

70

3.5.3 Li+ Adsorption Control with Polar Sites

72

3.5.4 Li Nucleation Control with Single-Atom Sites

74

3.5.5 Cu Foam-Based 3D Host Structures

76

3.5.6 Combined Li Nucleation and SEI Control via Interface Design

78

 

 

4. Extended Anode-Free Battery Systems

 

4.1 Solid-Electrolyte-Based Anode-Free Batteries

81

4.1.1 Rationale for Solid Electrolytes

81

4.1.2 Solid Electrolyte Types and Properties

82

4.1.3 Sulfide-Based Anode-Free Solid-State Batteries

83

4.1.4 Oxide-Based Anode-Free Solid-State Batteries

87

4.1.5 Polymer-Based Anode-Free Solid-State Batteries

91

4.1.6 Summary of Solid Electrolyte Challenges

95

4.2 Li2S Cathode-Based Anode-Free Batteries

96

4.2.1 Lithium–Sulfur and Li2S Batteries

96

4.2.2 Li2S-Based Anode-Free Batteries

98

4.2.3 Summary of Li2S Cathode Challenges

103

4.3 Sodium-Based Anode-Free Batteries

104

4.3.1 Sodium Metal Batteries

104

4.3.2 Sodium-Based Anode-Free Batteries

106

4.3.3 Summary of Sodium Metal Battery Challenges

110

4.3.4 Sodium-Based Anode-Free Batteries: CATL’s In-Situ Self-Forming Anode

111

 

 

5. National Anode-Free Battery Programs (Projects)

 

5.1 Anode-Free Battery Support Projects by Country

116

5.1.1 Support Projects by Country

116

5.2 US program(PJT)

118

5.2.1 Anode free Lithium Batteries

118

5.2.2 Anode free Sodium Batteries

121

5.2.3 Anode free All solid Batteries

122

5.3 EU Program(PJT)

124

5.3.1 SOLVE: Gen4b All-Solid-State Battery Development

124

5.3.2 AM4BAT: Gen4b All-Solid-State Battery Manufacturing

131

5.3.3 MSCA - Anode free LIBs

137

5.4 China Programs (Projects)

141

5.4.1 Beyond Traditional Battery Systems

141

5.5 Korea Programs (Projects)

144

5.5.1 National Anode-Free R&D Projects and Programs

144

5.5.2 Current Collectors for Anode-Free and Solid-State Batteries

145

5.5.3 EPIC International Joint Cluster

146

5.5.4 900 Wh/L Sulfide-Based National Project

147

5.5.5 Next-Generation Battery Innovation Research Group (K-BIC)

148

5.5.6 Aerosol-Based Lithiophilic Material Development

150

5.5.7 Core Technologies for High-Efficiency Anode-Free Li Secondary Batteries (1)

152

5.5.8 Core Technologies for High-Efficiency Anode-Free Li Secondary Batteries (2)

156

5.5.9 Ag Precipitation in Li-Argyrodite Electrolytes for Initially Anode-Free Solid-State Batteries

157

5.5.10 Anode-Free Li Batteries via Cu Surface Modification and Molten Li Thinning

159

 

 

6. Anode-Free Battery Development and Patent Analysis

 

6.1 SDI

161

6.1.1 SDI Anode-Free Concept and Core Technology

161

6.1.2 Key Patent Analysis

162

6.1.3 Evolution of SDI Anode-Free Technology and SolidStack / Technological Competitiveness

165

6.2 LG ES

167

6.2.1 Basic Architecture of LG ES Anode-Free Technology

167

6.2.2 Key Technology: LPM Coating and Other Approaches

168

6.2.3 Integration with Solid-State Batteries and Dry Electrodes

172

6.3 SK On

174

6.3.1 SK On Anode-Free Technology Development Direction

174

6.3.2 SK On Key Publications and Patents

175

6.3.3 PEMA-Based Ultrathin Ag Functional Layers

176

6.4 Hyundai Motor

179

6.4.1 Basic Architecture of Hyundai Motor Anode-Free Technology

179

6.4.2 Key Technology: Metal Fluoride Conversion Layers and Other Approaches

180

6.4.3 Key Patents: Uniform Li Deposition and More

182

6.5 CATL

186

6.5.1 CATL Anode-Free Technology Strategy

186

6.5.2 Li and Na Anode-Free Patent Analysis

187

6.5.3 CATL Core Anode-Free Technologies

189

6.6 BYD

192

6.6.1 BYD Core Anode-Free Architecture

192

6.6.2 Cathode-Side Li Inventory Strategy

195

6.6.3 BYD Key Anode-Free Patents and Technologies

196

6.7 SVOLT

197

6.7.1 Anode-Free Development and Key Patents

197

6.7.2 Key Patent Analysis

198

6.7.3 SVOLT Anode-Free Architecture

202

6.8 Panasonic

203

6.8.1 Anode-Free Development Targets and Roadmap

203

6.8.2 Key Patent Analysis: Stabilizing Li Metal Deposition

204

6.8.3 Separator / Current Collector / Electrolyte Development

205

6.9 QuantumScape

209

6.9.1 Anode-Free Architecture and Ceramic Separators

209

6.9.2 Separator Production Process: Cobra

211

6.9.3 Key Patent Analysis: Solid Electrolytes / Surface Defects

213

6.10 TeraWatt Technology

216

6.10.1 TeraWatt Anode-Free Technology

216

6.10.2 Key Patent Analysis: Interfacial Adhesion Layers and More

217

6.10.3 Surface Coatings and Composite Current Collectors

220

6.11 SES AI

222

6.11.1 Anode-Free Technology and Initial Architecture

222

6.11.2 Highly Concentrated Solvent-in-Salt Electrolytes

223

6.12 Ampcera

225

6.12.1 Core Technology: Li Dendrite-Suppressing Separators

225

6.12.2 Solid Electrolyte Membrane Patent Analysis

226

6.13 ONE(Our Next Energy)

227

6.13.1 ONE Anode-Free Technology Concept

227

6.13.2 Gemini Dual-Chemistry Strategy

229

6.13.3 Key Patent Analysis: Prelithiation and More

231

6.14 POSCO FM / Kumho Petrochemical / BEI

233

6.14.1 Basic Architecture of the Three-Company Collaboration

233

6.14.2 Company Roles: Cathodes / CNTs / Cell Manufacturing

234

6.14.3 Key Challenges for Each Company

237

6.15 Ganfeng Lithium

239

6.15.1 Ganfeng Anodeless Technology Development

239

6.16 Summary of Anode-Free Development by Company (1–3)

240